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QMY1200P/1300P/1500P Automatic Die-chopping and Creasing Equipment(Front Guide Feeding with Stripping Device)
- Main characteristics:
- The Bobst variety cut framework makes the reducing platform movement like a scissor, it will realize a total and less complicated lower.
- Principal worm equipment makes use of alloy copper material, after the experienced operator’s handbook scraping treatment and strict common tests, it can assures the driving parts ten many years life.
- The main chains undertake imported British Renold model, the variations of 10 chains are considerably less than .2mm.
- The hook up between gear box and driving shaft adopts sleeve and pin structure guaranteeing a robust relationship.
- Requirements:
| Product | Device | QMY1200P | QMY1300P | QMY1500P |
| Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
| Min. Paper Dimensions | mm | 350X350 | 400X400 | 500X400 |
| Max. Die-reducing Measurement | mm | 1180X760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5000 | -4600 | -4000 |
| Max. Wor ept Strain | T | 300 | three hundred | 300 |
| Max. Paper Thickness | mm | one-seven | one-7 | one-7 |
| Die-chopping Precision | mm | ±0.five | ±0.5 | ±0.five |
| Whole Electricity | KW | 32.5kw | 32.five | 36.5 |
| General Dimension | mm | 8600X4000X2350 | 9100X4250X2345 | 9600X4700X2400 |
- Features of the machine:
Primary Characteristics:
- The Bobst sort minimize structure tends to make the chopping system motion like a scissor, it will understand a complete and easier minimize.
- Major worm gear makes use of alloy copper materials, right after the experienced operator’s manual scraping treatment method and rigid normal testing, it can makes certain the driving components ten several years life.
- The principal chains adopt imported British Renold manufacturer, the differences of 10 chains are significantly less than .2mm.
- The hook up among gear box and driving shaft adopts sleeve and pin construction guaranteeing a strong connection.
- Velocity:
The equipment adopts frequency controller to accomplish stepless pace acceleration which can attain to 5000 times for each hour. Throughout real manufacturing, it can usually run at 3600 to 4200 instances per hour according to the good quality of the board. If the top quality of the paper is excellent, a great operator even can operate the equipment at maximum pace.
- Protection:
As it is revealed in the photograph of the machine, the equipment adopts rear element paper feeding technique which keeps the operator absent from the die-slicing component. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing part with sensors and detectors at die-chopping portion to make certain that the machine can not be started out when the die-slicing plate is at adjustment standing.
Apart from the sensors at die-cutting element, there are sensor or strategy switches at window component to make the complete equipment at monitoring status to make sure its protection.
- Procedure usefulness:
There is Guy-machine interface mounted in the control panel which will demonstrates the protection position of the machine as effectively as malfunctions to facilitate the operator. Digicam is also installed in front of the operator for him/her to keep an eye on the operation position at the supply component.
- Main Buildings and Important Material Utilised
- Four Primary Large Parts:
They are: base station, shifting platform, higher platform and machine wall. The bottom station is created of grey solid iron -HT two hundred the moving system is ductile iron – QT 42-10 and the equipment wall is high quality A3 metal.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a transferring established to guarantee secure pressure out place which is not much less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Component:
The generate is transferred via crank rod to pendulum which will provide the relocating system to shift up and down to reach die-lower and creasing goal.
The pendulum is produced of high good quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind computerized die-cutting and creasing machine. In contrast with automated die-chopping and creasing device which is utilised for cardboard die-chopping, this sort of computerized die-reducing and creasing device is primarily employed for corrugated board which needs much less stress for die-slicing, in this circumstance really some producers have produced smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and even bigger diameter on its shaft to make our device very last for a longer lifestyle.
The die-chopping plate utilizes 7 mm 75 Crl plate which has much more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying accurate and secure.
The device makes use of gripper bar kind with 12A extended joints chain which is considerably less in weight and less shock to the intermittent device beneath the precondition to make certain the strength of the chain. The model of the chain is Renold U.K with large exact and quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in fat and large in energy.
- Electrical Portion
The electrical elements are created and assembled according to the European CE standard and utilizes globe extensive acknowledged manufacturer goods.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and effortless for procedure.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is simple, convenient and dependable.
- Unique Characters of Our Device:
- Clever And Particular Front Lay Design and style:
In contrast with the card board sheet, the corrugated board has much more energy. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its optimum situation.
Normally the producers will install sensors on this part to stop the device when the paper is fed abnormally to the entrance lay. Even so, when the equipment is managing at the substantial pace, the inertia will bring the machine to operate for a whilst to make the entrance lay to its optimum position and then also hurt the entrance lay and the gripper bar.
Our special layout is that when the irregular board feeding takes place and getting detected, the front lay can in no way reaches to its maximum level which makes free from entrance lay and gripper bar damages because of irregular paper feeding.
As it is our specific design, so there is no photo to be proven right here.
- None-cease Collecting unit
At the shipping and delivery element, when the board is lower to be about 1 meter, the equipment will push
the die-minimize board pile out of the device shipping portion so that it is effortless for the operator to attract them to the specified place without the need of stopping the machine .
- Front-direct Feeding Element
The machine adopts patent technology of entrance-lead feeding composition, which can properly avoid and reduce damages to the surface area of printed sheet. Geared up with strong blower, even paper is bending deformation, can feed paper smoothly.
- Stripping Portion
(a) The equipment is 50 percent striping which can strip off three – edge squander and center holes of the board.
(b) There are higher chase, center chase and lower chase the place the male, elastic block and
feminine die are put to strip off the squander.
- Configurations:
| Name | Brand name and Origin | Remarks |
| Bearing | SKF Swiss | Important portion |
| IKO Japan or HangZhou, China | Not important element | |
| Chain | Renold U.K | Major Chain ( Discrepancy of considerably less than .2 mm for for every 10 chains of device chain duration) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Picture Electrical Swap | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Main Motor | Siemens | Joint Venture |
| PLC | Delta, ZheJiang | |
| Male-device Interface | Delta | |
| Pneumatic Components | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping and delivery | CPG ZheJiang |
/ The use of first gear manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating solution use and compatibility. Our business and the detailed alternative elements contained herein are not sponsored, accepted, or manufactured by the OEM. /
