China Hot selling High Speed Grid Coupling with Brake Wheel

Product Description

            Grid Flexible Coupling Shaft Coupling (JS)

JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Model Tn KN.m (n) r/min d L L0 L2 D D1 t kg kg  
y x a
JS1 0.045 4500 18-22 47 97 66 95 3 1.91 0.571 0.15 ±0.3 0.076
JS2 0.14 4500 22-35 47 97 68 105 3 2.59 0.041 0.15 ±0.3 0.076
JS3 0.224 4500 25-42 50 103 70 115 3 3.36 0.054 0.15 ±0.3 0.076
JS4 0.4 4500 32-60 60 123 80 130 3 5.45 0.068 0.20 ±0.3 0.10
JS5 0.63 4350 40-56 63 129 92 150 3 7.26 0.086 0.20 ±0.3 0.127
JS6 0.90 4125 48-65 76 155 95 160 3 10.4 0.113 0.20 ±0.3 0.127
JS7 1.80 3600 55-80 89 181 116 190 3 17.7 0.172 0.20 ±0.3 0.15
JS8 3.15 3600 65-95 98 199 122 210 3 25.4 0.254 0.20 ±0.3 0.18
JS9 5.6 2440 75-110 120 245 155 250 5 42.2 0.426 0.25 ±0.5 0.20
JS10 8.0 2250 85-120 127 259 162 270 5 54.5 0.508 0.25 ±0.5 0.23
JS11 12.5 2571 90-140 149 304 192 310 6 81.3 0.735 0.28 ±0.6 0.25
JS12 18 1800 110-170 162 330 195 346 6 121 0.908 0.28 ±0.6 0.30
JS13 25 1650 120-200 184 374 201 384 6 178 1.135 0.28 ±0.6 0.33
JS14 35.5 1500 140-200 183 372 271 450 391 6 234 1.952 0.30 ±0.6 0.40
JS15 50 1350 160-240 198 402 279 500 431 6 317 2.815 0.30 ±0.6 0.45
JS16 63 1225 180-280 216 438 304 566 487 6 448 3.496 0.30 ±0.6 0.5
JS17 90 1100 200-300 239 484 322 630 555 6 620 3.76 0.38 ±0.6 0.56
JS18 125 1050 240-320 260 526 356 675 608 6 776 4.4 0.38 ±0.6 0.6
JS19 160 900 280-360 280 566 355 756 660 6 1058 5.63 0.38 ±1.3 0.68
JS20 224 820 300-380 305 623 432 845 751 13 1426 10.5 0.46 ±1.3 0.74
JS21 315 730 320-420 325 663 490 920 822 13 1787 16.1 0.46 ±1.3 0.8
JS22 400 680 340-450 345 703 546 1000 905 13 2269 24.1 0.48 ±1.3 0.89
JS23 500 630 360-480 368 749 648 1087 13 2951 33.8 0.48 ±1.3 0.96
JS24 630 580 400-460 401 815 698 1180 13 3836 50.2 0.5 ±1.3 1.07
JS25 800 540 420-500 432 877 762 1260 13 4686 67.2 0.5 ±1.3 1.77

Product Pictures

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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grip coupling

How to Select the Right Motor Coupling for Specific Torque and Speed Requirements

Selecting the right motor coupling for specific torque and speed requirements is crucial to ensure efficient power transmission and avoid premature failure. Here are the steps to help you make an informed coupling selection:

  1. Identify Torque and Speed Requirements: Determine the maximum torque and speed (RPM) demands of the driven equipment. Torque is typically given in pound-feet (lb-ft) or Newton-meters (Nm), while speed is measured in revolutions per minute (RPM).
  2. Consider Service Factor: Factor in the service conditions and potential overload situations to calculate the required torque capacity of the coupling. The service factor is a safety margin applied to the calculated torque to ensure the coupling can handle occasional peak loads or unexpected shock loads.
  3. Define Misalignment: Assess the potential misalignments that may occur between the motor and driven shafts. Determine the angular, parallel, and axial misalignment expected during operation.
  4. Choose Coupling Type: Based on the torque and speed requirements, as well as misalignment considerations, choose the appropriate coupling type. Different coupling types, such as elastomeric, grid, gear, or disc couplings, offer various torque capacities and misalignment capabilities.
  5. Material Selection: Consider the environmental conditions and the properties of the materials used in the coupling. Factors like temperature, chemical exposure, and corrosion resistance should be taken into account when choosing coupling materials.
  6. Check Size and Dimensions: Ensure that the selected coupling’s size and dimensions are compatible with the motor and driven equipment’s shaft sizes and connection requirements.
  7. Consult Manufacturer’s Catalog: Refer to the manufacturer’s catalog or coupling datasheets for detailed technical information, torque-speed curves, and misalignment data to match your specific application requirements.
  8. Factor in Cost and Longevity: Evaluate the cost-effectiveness and expected service life of the coupling. A higher initial investment in a high-quality coupling may result in longer service life and reduced maintenance costs in the long run.
  9. Seek Expert Advice: If you are unsure about the best coupling for your application, consult with coupling manufacturers or industry experts who can provide recommendations based on your specific requirements.

By following these steps and carefully evaluating your torque and speed requirements, as well as misalignment considerations, you can select the right motor coupling that ensures reliable and efficient power transmission in your mechanical system.

grip coupling

Real-world examples of motor coupling applications in various industrial setups.

Motor couplings find extensive applications across diverse industrial setups, connecting motors to driven equipment and transmitting torque efficiently. Here are some real-world examples of motor coupling applications:

1. Conveyor Systems

In manufacturing and logistics industries, motor couplings are used in conveyor systems to transfer goods and materials from one point to another. Flexible couplings accommodate misalignments between conveyor sections, while backlash in certain couplings helps absorb shocks from the load and avoid damage.

2. Pumps and Compressors

In water treatment plants, chemical processing facilities, and oil refineries, motor couplings are employed in pumps and compressors. Rigid couplings are often used in high-torque applications where precise alignment is critical to maintain pump efficiency and prevent shaft misalignment issues.

3. CNC Machines

In computer numerical control (CNC) machines, motor couplings connect the spindle motor to the cutting tool or workpiece. High precision and low backlash couplings are used to ensure accurate and repeatable movements during machining operations.

4. Printing Presses

In the printing industry, motor couplings are utilized in printing presses to drive paper feeders, ink rollers, and other components. Flexible couplings help absorb vibrations and misalignments, reducing wear on machine parts and improving print quality.

5. Packaging Machinery

Motor couplings are integral to packaging machinery, such as form-fill-seal machines, capping machines, and labeling systems. Couplings facilitate smooth and reliable motion transmission, allowing for precise and efficient packaging processes.

6. Textile Machinery

In textile manufacturing, motor couplings are used in spinning, weaving, and dyeing machines. Couplings accommodate frequent starts and stops, shock loads, and speed variations, ensuring stable and consistent operation.

7. Robotics

In industrial robotics, motor couplings are vital components that connect the motor to the robotic arms and joints. High-performance couplings with low backlash and high torsional stiffness are used to achieve precise and responsive robot movements.

8. Food Processing Equipment

Motor couplings are found in food processing equipment, including mixers, grinders, and slicers. Stainless steel couplings are often used to meet hygiene standards, while flexible couplings protect motors and gearboxes from sudden loads during food processing.

These examples highlight the versatility of motor couplings in various industrial applications. The choice of coupling type depends on factors such as load characteristics, speed requirements, misalignment allowances, and specific environmental conditions in each industrial setup.

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Common Industries that Use Grid Couplings and Their Applications

Grid couplings are widely used in various industries due to their ability to handle high torque, misalignments, and shock loads. Some of the common industries and their applications where grid couplings are employed include:

Industry Applications
Power Generation
  • Turbine drives
  • Generator sets
  • Boiler feed pumps
  • Condensers
Steel Mills
  • Rolling mills
  • Continuous casting machines
  • Steel processing equipment
Mining
  • Conveyors
  • Crushers
  • Excavators
Pulp and Paper
  • Pulp digesters
  • Paper machines
  • Chippers
Chemical Processing
  • Pumps and compressors
  • Mixers and agitators
  • Reactors
Oil and Gas
  • Pumps and compressors
  • Extraction equipment
  • Drilling rigs
Water and Wastewater
  • Water pumps
  • Aeration systems
  • Sludge pumps

Grid couplings are favored in these industries because they offer reliable performance in demanding applications, helping to ensure smooth operation and reduced downtime. Their ability to accommodate misalignments and dampen vibrations makes them suitable for various heavy-duty machinery and equipment.

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China Hot selling High Speed Grid Coupling with Brake Wheel  China Hot selling High Speed Grid Coupling with Brake Wheel
editor by CX 2024-01-12

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As one of leading grid coupling manufacturers, suppliers and exporters of products, We offer grid coupling and many other products.

Please contact us for details.

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Manufacturer supplier exporter of grid coupling.

 

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