China Standard High Speed Transmission Shaft Flange Shaft Snake Spring Grid Falk Flexible Coupling

Product Description

High speed transmission shaft flange serpentine shaft snake spring grid falk flexible coupling

Description:

JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling
starting safety, high transmission efficiency, reliable operation.

Features:

1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Advantages:

1. Good vibration reduction and long service life

The coupling is axially embedded in the 2 halves by more than 36% of the serpentine spring. The trapezoidal cross-section serpentine spring piece is made of high-quality spring steel, which has undergone strict heat treatment and is specially processed. It has good mechanical properties, so that the service life of the coupling is much longer than that of non-metal elastic element Column pin coupling, nylon rod pin coupling) greatly increased.

2. Wide range of variable loads and safe starting

The tooth surfaces where the 2 half-couplings contact the reed are arc-shaped. When the transmission torque increases, the spring leaf will deform along the tooth arc surface, so that the force points of the 2 half-couplings acting on the reed are close. The contact point between the reed and the tooth surface, that is, the change of the torque, changes with the magnitude of the transmitted torque, and its transmission characteristics are variable stiffness. Therefore, it has a greater load variation than ordinary elastic couplings. The buffer effect produced when the transmission force makes the reed deform along the tooth arc, especially when the machine is started or when a strong impact load occurs, can protect the safety of the supporting parts to a certain extent.

3. High transmission efficiency and reliable operation

The transmission efficiency of the coupling has been determined to reach 99.47%, and its short-term overload capacity is twice the rated torque, and the operation is safe and reliable.

4. Low noise and good lubrication

The aluminum alloy casing protects the spring from being thrown out during operation, and the casing is filled with butter, which not only ensures good lubrication, but also eliminates the noise when the reeds engage by being absorbed by the grease damping.

5. Simple structure, easy assembly and disassembly

The whole machine has few parts, small size, and light weight. The spring piece designed as a trapezoidal cross-section fits the trapezoidal tooth groove very conveniently and tightly, so that the assembly, disassembly and maintenance are easier than ordinary couplings.

6. Large installation deviation is allowed

Since the spring piece is in point contact with the arc surface of the tooth, the coupling can obtain greater flexibility. It can be installed to work normally with radial, angular and axial deviations at the same time.

Packing & Delivery:

Tight packaging to protect the product from damage. Support a variety of payment and transportation methods.

About us:

HangZhou CHINAMFG machinery technology Co., Ltd is an industry transmission solutions manufacuturer and service provider.

We offer 1 stop solution for power transmission products for different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.

We supply: Customised gears, Small gearmotors, Industrial gearboxes, Motors, Brand product sourcing.

Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

grip coupling

Materials Used in Manufacturing Grid Couplings

Grid couplings are designed to withstand high torque and provide flexibility while transmitting power in various industrial applications. The materials used in manufacturing grid couplings are chosen for their mechanical properties and durability. The common materials include:

  • Cast Iron: Cast iron is a popular choice for the grid, hub, and outer flange components of the coupling. It offers excellent strength and wear resistance, making it suitable for heavy-duty applications.
  • Steel: Steel is often used for the grid element or grid springs. It provides the required flexibility and resilience to handle misalignments and shock loads effectively.
  • Alloy Steel: Alloy steel may be used for certain high-performance grid couplings. It offers enhanced strength and toughness, making it suitable for demanding industrial environments.
  • Stainless Steel: Stainless steel is employed when corrosion resistance is a primary concern. It is commonly used in couplings for applications in corrosive or hygienic environments.
  • Non-Metallic Materials: Some modern grid couplings use non-metallic materials, such as high-strength composites or synthetic polymers, for the grid element. These materials offer excellent dampening properties, reduce noise, and prevent electrical conductivity.

The specific material selection depends on factors like the application requirements, environmental conditions, and the level of load and torque the coupling needs to handle. Manufacturers carefully engineer grid couplings to ensure they meet the performance demands of the intended application while providing reliable and efficient power transmission.

“`grip coupling

What are the temperature and speed limits for different motor coupling types?

The temperature and speed limits for motor couplings vary depending on their design, materials, and intended applications. Below are general guidelines for different motor coupling types:

1. Flexible Couplings

Flexible couplings usually have temperature limits ranging from -40°C to 120°C (-40°F to 248°F). The speed limits for flexible couplings typically range from a few hundred RPM (Revolutions Per Minute) to several thousand RPM, depending on the size and design.

2. Rigid Couplings

Rigid couplings can handle higher temperatures, often ranging from -20°C to 150°C (-4°F to 302°F). Their speed limits are generally higher and can extend into tens of thousands of RPM.

3. Universal Couplings (Hooke’s Joints)

Universal couplings have temperature limits similar to flexible couplings, ranging from -40°C to 120°C (-40°F to 248°F). The speed limits for universal couplings are usually lower compared to flexible or rigid couplings and are typically in the range of a few hundred to a few thousand RPM.

4. Gear Couplings

Gear couplings are capable of handling higher temperatures, ranging from -10°C to 200°C (14°F to 392°F). The speed limits for gear couplings are also high and can extend into tens of thousands of RPM.

5. Disc Couplings

Disc couplings have a broader range of temperature limits, usually from -50°C to 150°C (-58°F to 302°F). Their speed limits are typically in the range of several thousand RPM.

6. Grid Couplings

Grid couplings typically have temperature limits ranging from -20°C to 120°C (-4°F to 248°F). The speed limits for grid couplings vary but can be in the range of several thousand RPM.

It is essential to consider the specific manufacturer’s specifications and recommendations for each motor coupling type, as they may vary based on construction materials, lubrication, and other factors. Operating the couplings within their specified temperature and speed limits ensures optimal performance and extends their service life.

“`grip coupling

Are Grid Couplings Suitable for High Torque and Misalignment Conditions?

Yes, grid couplings are well-suited for high torque and misalignment conditions in industrial applications. They offer several features that make them an excellent choice for such conditions:

  • High Torque Capacity: Grid couplings are designed to handle high torque loads, making them suitable for heavy-duty industrial machinery and equipment.
  • Misalignment Tolerance: Grid couplings can accommodate both angular and radial misalignments between the connected shafts. This ability to tolerate misalignments is crucial in industrial settings where perfect alignment may not always be possible.
  • Vibration Damping: The serrated grid element in grid couplings acts as a vibration damper, absorbing shocks and vibrations that can occur during high-torque operation. This feature helps in reducing noise levels and ensuring smoother machinery performance.
  • Shock Load Absorption: Grid couplings are specifically designed to absorb shock loads, which are common in industrial environments. This capability protects the connected equipment from sudden overloads and prevents damage to the machinery.
  • Torsional Flexibility: The flexible grid structure of the coupling provides torsional flexibility, allowing it to compensate for torsional vibrations and torque spikes that often occur in high-torque conditions.

Grid couplings are commonly used in applications where high torque is required, such as in pumps, compressors, mixers, and other heavy machinery. Additionally, their ability to handle misalignments makes them suitable for various industrial settings where precise alignment may be challenging.

When properly installed and maintained, grid couplings provide reliable performance in high-torque and misalignment conditions, contributing to smoother machinery operation and extended equipment life.

China Standard High Speed Transmission Shaft Flange Shaft Snake Spring Grid Falk Flexible Coupling  China Standard High Speed Transmission Shaft Flange Shaft Snake Spring Grid Falk Flexible Coupling
editor by CX 2024-01-15

grid coupling

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