China high quality CHINAMFG Js500 Series Flexible Elastic Industrial Grid Coupling Teletransmission Type

Product Description

JS500 Series Teletransmission Type Grid Coupling

♦Description
Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools, and other mechanical equipment and industry shaft. transmission.

Feature
1. The serpentine spring as the elastic element, the elastic strong at the same time, greatly improve the grid coupling torque, widely used in heavy machinery and general machinery. The serpentine spring special technology department, has a long service life, allowing higher speed, has a good ability to compensate in the axial, radial, and angle
2. High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, and operation safety.
3. Simple structure, convenient assembly, and disassembly, long service life.
4. Damping effect is good to avoid resonance.
♦Basic Parameter and Main Dimension

Model Norminal
Torque
Nm
Speed
r/min
Y,Z Bore
d1,d2
A BE
Min
D E N L M P J SB SD Clearance (K) No more mass
Kg
Max Min Min Standard Max
JS502 125 4500 35 14 50 160 120 80 80 52 78 27 50 32 38 1.5 3 5 4
JS504 400 4500 48 14 65 195 160 105 105 62 95 36 60 32 38 1.5 3 5 9
JS506 900 3900 65 19 90 210 185 125 130 82 105 50 65 45 50 1.5 3 5 15.5
JS507 1800 3500 75 28 105 275 218 150 156 112 135 52 86 60 65 1.5 3 5 26
JS508 3150 3500 85 28 125 295 245 180 175 112 145 58 92 70 75 1.5 3 5 37
JS509 5600 2450 100 42 140 370 286 210 208 142 180 70 118 90 95 1.5 3 5 63
JS510 8000 2300 110 42 160 390 325 245 230 142 190 74 125 100 105 1.5 4 6.5 83
JS511 12500 2000 125 60 180 450 330 180 258 142 220 85 150 115 120 1.5 4 6.5 97
JS512 18000 1800 150 70 220 465 365 220 295 172 225 95 150 130 135 1.5 6 10 139
JS513 25000 1600 180 70 255 480 420 255 335 172 235 115 156 140 145 1.5 6 10 208
JS514 35500 1500 200 110 270 550 480 270 390 212 270 105 178 160 165 3 6 13 275
JS515 50000 1300 220 120 305 590 550 305 440 212 290 110 190 200 205 3 6 13 378
JS516 63000 1200 250 130 360 620 605 355 495 252 305 125 200 200 205 3 6 13 515
JS517 90000 1100 275   395 675 665 395 550 252 330 140 227 225 230 3 6 13 712
JS518 125000 1000 305   440 710 710 430 600 302 350 160 242 250 255 3 6 13 890
JS519 180000 900 330   500 745 780 495 660 302 365 175 252 275 280 3 6 13 1196

Note: “Single” refers to the weight of 1 coupling on the left or 1 coupling on the right.

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS, WSD, WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI, JMIJ, JMII, JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

♦Our Service
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artworks.

Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 
 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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grip coupling

Understanding the Torque and Misalignment Capabilities of Motor Couplings

Motor couplings play a critical role in transmitting torque from the motor to the driven equipment while accommodating certain degrees of misalignment between the motor and driven shafts. The torque and misalignment capabilities of motor couplings are essential factors to consider when selecting the appropriate coupling for a specific application.

Torque Capabilities:

The torque capacity of a motor coupling refers to its ability to handle the maximum amount of torque that can be transmitted through the coupling without causing failure or damage. Couplings are designed with specific torque ratings to ensure reliable power transmission.

The torque capacity of a motor coupling depends on factors such as the material used, the size and design of the coupling, and the application requirements. High-performance couplings made of robust materials, such as steel or alloy, can handle higher torque loads and are often used in heavy-duty industrial applications.

Misalignment Capabilities:

Misalignment is a common occurrence in mechanical systems due to factors such as installation errors, thermal expansion, and dynamic forces. Motor couplings are designed to accommodate certain degrees of angular, parallel, and axial misalignment between the motor and driven shafts.

The misalignment capabilities of a motor coupling are specified as angular misalignment, parallel misalignment, and axial misalignment. Angular misalignment refers to the angle between the motor and driven shafts, parallel misalignment refers to the lateral offset between the shafts, and axial misalignment refers to the axial displacement along the shafts.

Flexible couplings, such as elastomeric or grid couplings, offer greater misalignment capabilities compared to rigid couplings like gear couplings. The ability to handle misalignment helps reduce stress on the connected equipment and prolongs the life of the coupling and other mechanical components.

Selecting the Right Coupling:

When selecting a motor coupling, it is crucial to consider the torque and misalignment requirements of the specific application. Engineers and designers need to assess the torque demands of the driven equipment and the potential misalignments that may occur during operation.

Choosing a coupling with adequate torque and misalignment capabilities ensures efficient power transmission, minimizes wear on the equipment, and prevents premature failure. Additionally, the coupling’s operating conditions, environmental factors, and service life expectations should be taken into account to make an informed coupling selection.

In summary, understanding the torque and misalignment capabilities of motor couplings is essential for optimal performance, reliability, and longevity in mechanical power transmission systems.

“`grip coupling

Real-world examples of motor coupling applications in various industrial setups.

Motor couplings find extensive applications across diverse industrial setups, connecting motors to driven equipment and transmitting torque efficiently. Here are some real-world examples of motor coupling applications:

1. Conveyor Systems

In manufacturing and logistics industries, motor couplings are used in conveyor systems to transfer goods and materials from one point to another. Flexible couplings accommodate misalignments between conveyor sections, while backlash in certain couplings helps absorb shocks from the load and avoid damage.

2. Pumps and Compressors

In water treatment plants, chemical processing facilities, and oil refineries, motor couplings are employed in pumps and compressors. Rigid couplings are often used in high-torque applications where precise alignment is critical to maintain pump efficiency and prevent shaft misalignment issues.

3. CNC Machines

In computer numerical control (CNC) machines, motor couplings connect the spindle motor to the cutting tool or workpiece. High precision and low backlash couplings are used to ensure accurate and repeatable movements during machining operations.

4. Printing Presses

In the printing industry, motor couplings are utilized in printing presses to drive paper feeders, ink rollers, and other components. Flexible couplings help absorb vibrations and misalignments, reducing wear on machine parts and improving print quality.

5. Packaging Machinery

Motor couplings are integral to packaging machinery, such as form-fill-seal machines, capping machines, and labeling systems. Couplings facilitate smooth and reliable motion transmission, allowing for precise and efficient packaging processes.

6. Textile Machinery

In textile manufacturing, motor couplings are used in spinning, weaving, and dyeing machines. Couplings accommodate frequent starts and stops, shock loads, and speed variations, ensuring stable and consistent operation.

7. Robotics

In industrial robotics, motor couplings are vital components that connect the motor to the robotic arms and joints. High-performance couplings with low backlash and high torsional stiffness are used to achieve precise and responsive robot movements.

8. Food Processing Equipment

Motor couplings are found in food processing equipment, including mixers, grinders, and slicers. Stainless steel couplings are often used to meet hygiene standards, while flexible couplings protect motors and gearboxes from sudden loads during food processing.

These examples highlight the versatility of motor couplings in various industrial applications. The choice of coupling type depends on factors such as load characteristics, speed requirements, misalignment allowances, and specific environmental conditions in each industrial setup.

“`grip coupling

What is a Grid Coupling and How Does It Work in Mechanical Power Transmission?

A grid coupling is a type of flexible coupling used in mechanical power transmission systems to connect two shafts and transmit torque between them. It consists of two hubs with a serrated grid element sandwiched between them.

Here’s how a grid coupling works in mechanical power transmission:

  1. Hub Assembly: The grid coupling has two hubs, one attached to each shaft that needs to be connected. These hubs can be flanged or cylindrical in shape.
  2. Serrated Grid Element: The grid coupling’s unique feature is the serrated grid element made of spring steel or stainless steel. This grid sits between the two hubs and resembles a flexible grid structure.
  3. Connecting the Hubs: The two hubs are brought together, and the serrated grid element is placed between them. The hubs’ teeth mesh with the grid’s slots, creating a flexible and resilient connection.
  4. Transmitting Torque: When torque is applied to one shaft, it gets transferred to the grid, which deforms slightly under the load. This deformation allows the serrated grid to absorb shocks, vibrations, and misalignments between the two shafts.
  5. Angular Misalignment: The grid coupling can accommodate angular misalignments between the connected shafts due to its flexible grid structure. It allows for some angular movement without causing undue stress on the system.
  6. Radial Misalignment: The coupling can also handle small radial misalignments between the shafts, ensuring smoother operation and reduced wear on the machinery.
  7. Torsional Flexibility: The serrated grid element provides torsional flexibility, allowing the coupling to absorb torsional shock loads and dampen vibrations during operation.

Grid couplings are known for their ability to protect connected equipment from excessive loads, shocks, and vibrations, making them ideal for applications in various industries such as mining, pulp and paper, steel mills, and power generation.

Additionally, grid couplings are relatively easy to install and require minimal maintenance, making them a popular choice for many power transmission systems.

China high quality CHINAMFG Js500 Series Flexible Elastic Industrial Grid Coupling Teletransmission Type  China high quality CHINAMFG Js500 Series Flexible Elastic Industrial Grid Coupling Teletransmission Type
editor by CX 2024-01-19

grid coupling

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