China Hot selling Custom Steel Material and Rigid Flexible or Rigid Grid Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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grip coupling

Exploring the Use of Elastomeric Materials in Flexible Motor Couplings

Elastomeric materials are commonly used in flexible motor couplings due to their unique properties that make them well-suited for power transmission applications. These materials offer several advantages in the design and performance of motor couplings:

  1. Torsional Flexibility: Elastomeric materials have excellent torsional flexibility, which allows them to absorb and dampen vibrations and shocks that may occur during operation. This feature helps in reducing wear and tear on connected equipment and improves overall system performance.
  2. Misalignment Compensation: The inherent flexibility of elastomeric materials enables motor couplings to compensate for angular, parallel, and axial misalignments between the motor and driven shafts. This capability helps in extending the life of the coupling and other components by reducing stress and fatigue caused by misalignment.
  3. High Torque Capacity: Despite their flexibility, elastomeric materials can handle high torque loads, making them suitable for a wide range of motor coupling applications in various industries.
  4. Low Maintenance: Elastomeric couplings are known for their low maintenance requirements. They do not require lubrication, unlike some other types of couplings, which simplifies maintenance procedures and reduces downtime.
  5. No Metal-to-Metal Contact: Elastomeric couplings operate without metal-to-metal contact between the motor and driven shafts. This feature eliminates the need for periodic lubrication and reduces the risk of wear and noise generation.
  6. Corrosion Resistance: Many elastomeric materials used in motor couplings offer excellent resistance to corrosion, making them suitable for use in harsh environments or applications involving exposure to chemicals and moisture.

Elastomeric materials commonly used in motor couplings include natural rubber, synthetic rubber (such as polyurethane and nitrile rubber), and other high-performance elastomers. Manufacturers often engineer these materials to meet specific coupling requirements, ensuring optimal performance and longevity.

In summary, elastomeric materials play a vital role in the design and function of flexible motor couplings, providing benefits such as torsional flexibility, misalignment compensation, high torque capacity, low maintenance, and corrosion resistance. These qualities make elastomeric couplings a reliable choice for power transmission in various industrial applications.

grip coupling

Real-world examples of motor coupling applications in various industrial setups.

Motor couplings find extensive applications across diverse industrial setups, connecting motors to driven equipment and transmitting torque efficiently. Here are some real-world examples of motor coupling applications:

1. Conveyor Systems

In manufacturing and logistics industries, motor couplings are used in conveyor systems to transfer goods and materials from one point to another. Flexible couplings accommodate misalignments between conveyor sections, while backlash in certain couplings helps absorb shocks from the load and avoid damage.

2. Pumps and Compressors

In water treatment plants, chemical processing facilities, and oil refineries, motor couplings are employed in pumps and compressors. Rigid couplings are often used in high-torque applications where precise alignment is critical to maintain pump efficiency and prevent shaft misalignment issues.

3. CNC Machines

In computer numerical control (CNC) machines, motor couplings connect the spindle motor to the cutting tool or workpiece. High precision and low backlash couplings are used to ensure accurate and repeatable movements during machining operations.

4. Printing Presses

In the printing industry, motor couplings are utilized in printing presses to drive paper feeders, ink rollers, and other components. Flexible couplings help absorb vibrations and misalignments, reducing wear on machine parts and improving print quality.

5. Packaging Machinery

Motor couplings are integral to packaging machinery, such as form-fill-seal machines, capping machines, and labeling systems. Couplings facilitate smooth and reliable motion transmission, allowing for precise and efficient packaging processes.

6. Textile Machinery

In textile manufacturing, motor couplings are used in spinning, weaving, and dyeing machines. Couplings accommodate frequent starts and stops, shock loads, and speed variations, ensuring stable and consistent operation.

7. Robotics

In industrial robotics, motor couplings are vital components that connect the motor to the robotic arms and joints. High-performance couplings with low backlash and high torsional stiffness are used to achieve precise and responsive robot movements.

8. Food Processing Equipment

Motor couplings are found in food processing equipment, including mixers, grinders, and slicers. Stainless steel couplings are often used to meet hygiene standards, while flexible couplings protect motors and gearboxes from sudden loads during food processing.

These examples highlight the versatility of motor couplings in various industrial applications. The choice of coupling type depends on factors such as load characteristics, speed requirements, misalignment allowances, and specific environmental conditions in each industrial setup.

“`grip coupling

How to Properly Install a Grid Coupling for Reliable Performance

Proper installation of a grid coupling is crucial for ensuring reliable performance and maximizing its lifespan. Here are the steps to install a grid coupling correctly:

  1. Preparation: Before installation, ensure that the shafts and coupling hubs are clean and free from any debris or contaminants. Inspect the grid coupling and its components for any signs of damage or wear.
  2. Align the Shafts: Make sure that the shafts to be connected are properly aligned. Grid couplings can accommodate some degree of misalignment, but it is essential to minimize it for optimal performance.
  3. Assemble the Grid: Insert the serrated grid element between the two coupling hubs. Ensure that the grid is centered and aligned with the hubs’ teeth.
  4. Tighten the Fasteners: Use the appropriate torque wrench to tighten the fasteners that secure the coupling hubs together. Follow the manufacturer’s recommended torque values to avoid over-tightening or under-tightening.
  5. Check Runout: After installation, check the coupling’s runout by rotating the connected shafts. Excessive runout indicates a potential misalignment or installation issue.
  6. Lubrication: Some grid couplings require lubrication for optimal performance. Refer to the manufacturer’s guidelines and apply the recommended lubricant to the coupling components.
  7. Check for Smooth Operation: Start the machinery and observe the coupling’s operation. Listen for any unusual noises or vibrations that may indicate a problem. If any issues are detected, stop the machinery and inspect the coupling again.
  8. Regular Maintenance: Schedule regular maintenance checks to ensure the coupling’s ongoing reliability. Inspect for signs of wear, misalignment, or damage, and replace any worn or damaged components as needed.

It is essential to follow the manufacturer’s installation guidelines and recommendations specific to the grid coupling model being used. Proper installation and regular maintenance will ensure the grid coupling performs reliably and efficiently, providing effective power transmission in industrial machinery and equipment.

China Hot selling Custom Steel Material and Rigid Flexible or Rigid Grid Coupling  China Hot selling Custom Steel Material and Rigid Flexible or Rigid Grid Coupling
editor by CX 2024-05-13

grid coupling

As one of leading grid coupling manufacturers, suppliers and exporters of products, We offer grid coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of grid coupling.

 

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