Product Description
JS100 Series Grid Coupling
♦Description
Grid Type Couplings are multi-piece mechanical couplings used to transmit torque and rotation between shafts in mechanical power transmission assemblies. Their design allows them to accommodate slight alignment changes that occur between connecting shafts, while also absorbing shock loads. CHINAMFG is a leading grid coupling manufacturer in China, a grid coupling supplier in China offering the latest and modern Grid Type Couplings.
Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools and other mechanical equipment and industry shaft transmission.
♦Feature
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery. The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.
♦Detailed Pictures
♦Basic Parameter and Main Dimension
Note:
Requires various non-standard shaft holes, keyways and shaft hole fitting lengths, please indicate this when ordering, and the factory will undertake the manufacture.
All the above models can be supplied on a non-standard basis.
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Understanding the Torque and Misalignment Capabilities of Motor Couplings
Motor couplings play a critical role in transmitting torque from the motor to the driven equipment while accommodating certain degrees of misalignment between the motor and driven shafts. The torque and misalignment capabilities of motor couplings are essential factors to consider when selecting the appropriate coupling for a specific application.
Torque Capabilities:
The torque capacity of a motor coupling refers to its ability to handle the maximum amount of torque that can be transmitted through the coupling without causing failure or damage. Couplings are designed with specific torque ratings to ensure reliable power transmission.
The torque capacity of a motor coupling depends on factors such as the material used, the size and design of the coupling, and the application requirements. High-performance couplings made of robust materials, such as steel or alloy, can handle higher torque loads and are often used in heavy-duty industrial applications.
Misalignment Capabilities:
Misalignment is a common occurrence in mechanical systems due to factors such as installation errors, thermal expansion, and dynamic forces. Motor couplings are designed to accommodate certain degrees of angular, parallel, and axial misalignment between the motor and driven shafts.
The misalignment capabilities of a motor coupling are specified as angular misalignment, parallel misalignment, and axial misalignment. Angular misalignment refers to the angle between the motor and driven shafts, parallel misalignment refers to the lateral offset between the shafts, and axial misalignment refers to the axial displacement along the shafts.
Flexible couplings, such as elastomeric or grid couplings, offer greater misalignment capabilities compared to rigid couplings like gear couplings. The ability to handle misalignment helps reduce stress on the connected equipment and prolongs the life of the coupling and other mechanical components.
Selecting the Right Coupling:
When selecting a motor coupling, it is crucial to consider the torque and misalignment requirements of the specific application. Engineers and designers need to assess the torque demands of the driven equipment and the potential misalignments that may occur during operation.
Choosing a coupling with adequate torque and misalignment capabilities ensures efficient power transmission, minimizes wear on the equipment, and prevents premature failure. Additionally, the coupling’s operating conditions, environmental factors, and service life expectations should be taken into account to make an informed coupling selection.
In summary, understanding the torque and misalignment capabilities of motor couplings is essential for optimal performance, reliability, and longevity in mechanical power transmission systems.
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What are the temperature and speed limits for different motor coupling types?
The temperature and speed limits for motor couplings vary depending on their design, materials, and intended applications. Below are general guidelines for different motor coupling types:
1. Flexible Couplings
Flexible couplings usually have temperature limits ranging from -40°C to 120°C (-40°F to 248°F). The speed limits for flexible couplings typically range from a few hundred RPM (Revolutions Per Minute) to several thousand RPM, depending on the size and design.
2. Rigid Couplings
Rigid couplings can handle higher temperatures, often ranging from -20°C to 150°C (-4°F to 302°F). Their speed limits are generally higher and can extend into tens of thousands of RPM.
3. Universal Couplings (Hooke’s Joints)
Universal couplings have temperature limits similar to flexible couplings, ranging from -40°C to 120°C (-40°F to 248°F). The speed limits for universal couplings are usually lower compared to flexible or rigid couplings and are typically in the range of a few hundred to a few thousand RPM.
4. Gear Couplings
Gear couplings are capable of handling higher temperatures, ranging from -10°C to 200°C (14°F to 392°F). The speed limits for gear couplings are also high and can extend into tens of thousands of RPM.
5. Disc Couplings
Disc couplings have a broader range of temperature limits, usually from -50°C to 150°C (-58°F to 302°F). Their speed limits are typically in the range of several thousand RPM.
6. Grid Couplings
Grid couplings typically have temperature limits ranging from -20°C to 120°C (-4°F to 248°F). The speed limits for grid couplings vary but can be in the range of several thousand RPM.
It is essential to consider the specific manufacturer’s specifications and recommendations for each motor coupling type, as they may vary based on construction materials, lubrication, and other factors. Operating the couplings within their specified temperature and speed limits ensures optimal performance and extends their service life.
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What is a Grid Coupling and How Does It Work in Mechanical Power Transmission?
A grid coupling is a type of flexible coupling used in mechanical power transmission systems to connect two shafts and transmit torque between them. It consists of two hubs with a serrated grid element sandwiched between them.
Here’s how a grid coupling works in mechanical power transmission:
- Hub Assembly: The grid coupling has two hubs, one attached to each shaft that needs to be connected. These hubs can be flanged or cylindrical in shape.
- Serrated Grid Element: The grid coupling’s unique feature is the serrated grid element made of spring steel or stainless steel. This grid sits between the two hubs and resembles a flexible grid structure.
- Connecting the Hubs: The two hubs are brought together, and the serrated grid element is placed between them. The hubs’ teeth mesh with the grid’s slots, creating a flexible and resilient connection.
- Transmitting Torque: When torque is applied to one shaft, it gets transferred to the grid, which deforms slightly under the load. This deformation allows the serrated grid to absorb shocks, vibrations, and misalignments between the two shafts.
- Angular Misalignment: The grid coupling can accommodate angular misalignments between the connected shafts due to its flexible grid structure. It allows for some angular movement without causing undue stress on the system.
- Radial Misalignment: The coupling can also handle small radial misalignments between the shafts, ensuring smoother operation and reduced wear on the machinery.
- Torsional Flexibility: The serrated grid element provides torsional flexibility, allowing the coupling to absorb torsional shock loads and dampen vibrations during operation.
Grid couplings are known for their ability to protect connected equipment from excessive loads, shocks, and vibrations, making them ideal for applications in various industries such as mining, pulp and paper, steel mills, and power generation.
Additionally, grid couplings are relatively easy to install and require minimal maintenance, making them a popular choice for many power transmission systems.
editor by CX 2024-02-16