China high quality Flexible Flange Grid Coupling with Good Qaulity

Product Description

JS3500 Series Grid Coupling

Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools and other mechanical equipment and industry shaft transmission.

♦Feature
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general    machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle

2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.

3.Simple structure, convenient assembly and disassembly, long service life

4.Damping effect is good to avoid the resonance.

♦Basic Parameter And Main Dimension

Model	Nominal Torque Nm	Speed r/min	Y,Z Bore d1,d2		D	BE		A	L	F	Clearance (K)	Oil injection Kg	No bore mass Kg
			Max	Min		Min	Max
JS3501	45	3600	28	14	98	45	100	40	52	40	3	0.03	2.9
JS3502	125	3600	35	14	110	45	110	50	52	40	3	0.03	3.9
JS3503	224	3600	42	14	120	45	110	55	52	41	3	0.06	5.9
JS3504	400	3600	48	14	138	55	110	65	62	45	3	0.06	9
JS3505	630	3600	55	19	155	65	165	75	62	52	3	0.09	13.5
JS3506	900	3600	65	19	170	65	165	90	82	55	3	0.09	17.5
JS3507	1800	3500	75	28	195	95	205	105	112	66	4	0.17	28.5
JS3508	3150	3500	85	28	212	95	205	125	112	70	4	0.26	42.5
JS3509	5600	2450	100	42	248	105	205	140	142	–	6	0.43	70.5
JS3510	8000	2300	110	42	274	105	205	160	142	–	6	0.51	95
JS3511	12500	2000	125	60	324	125	205	180	142	–	6	0.74	138
JS3512	18000	1800	150	70	368	130	205	220	172	–	6	0.91	187
JS3513	25000	1600	180	70	400	135	205	255	172	–	6	1.14	257
JS3514	35500	1500	200	110	458	175	190	270	212	–	6	1.9	340
JS3515	50000	1350	220	120	500	180	205	305	212	–	6	2.8	430
JS3516	63000	1220	250	130	565	195	225	360	252	–	6	3.5	636
JS3517	90000	1100	275		610	200	250	395	252	–	6	3.7	852
JS3518	125000	1050	305		675	210	270	440	302	–	6	4.4	1118
JS3519	180000	900	330		755	225	290	500	302	–	6	5.6	1445

·Note:d1 is the dimension of drive end, please mark if you have special requirements.

♦Product Show

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Understanding the Torque and Misalignment Capabilities of Motor Couplings

Motor couplings play a critical role in transmitting torque from the motor to the driven equipment while accommodating certain degrees of misalignment between the motor and driven shafts. The torque and misalignment capabilities of motor couplings are essential factors to consider when selecting the appropriate coupling for a specific application.

Torque Capabilities:

The torque capacity of a motor coupling refers to its ability to handle the maximum amount of torque that can be transmitted through the coupling without causing failure or damage. Couplings are designed with specific torque ratings to ensure reliable power transmission.

The torque capacity of a motor coupling depends on factors such as the material used, the size and design of the coupling, and the application requirements. High-performance couplings made of robust materials, such as steel or alloy, can handle higher torque loads and are often used in heavy-duty industrial applications.

Misalignment Capabilities:

Misalignment is a common occurrence in mechanical systems due to factors such as installation errors, thermal expansion, and dynamic forces. Motor couplings are designed to accommodate certain degrees of angular, parallel, and axial misalignment between the motor and driven shafts.

The misalignment capabilities of a motor coupling are specified as angular misalignment, parallel misalignment, and axial misalignment. Angular misalignment refers to the angle between the motor and driven shafts, parallel misalignment refers to the lateral offset between the shafts, and axial misalignment refers to the axial displacement along the shafts.

Flexible couplings, such as elastomeric or grid couplings, offer greater misalignment capabilities compared to rigid couplings like gear couplings. The ability to handle misalignment helps reduce stress on the connected equipment and prolongs the life of the coupling and other mechanical components.

Selecting the Right Coupling:

When selecting a motor coupling, it is crucial to consider the torque and misalignment requirements of the specific application. Engineers and designers need to assess the torque demands of the driven equipment and the potential misalignments that may occur during operation.

Choosing a coupling with adequate torque and misalignment capabilities ensures efficient power transmission, minimizes wear on the equipment, and prevents premature failure. Additionally, the coupling’s operating conditions, environmental factors, and service life expectations should be taken into account to make an informed coupling selection.

In summary, understanding the torque and misalignment capabilities of motor couplings is essential for optimal performance, reliability, and longevity in mechanical power transmission systems.

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Do motor couplings require regular maintenance, and if so, what does it involve?

Motor couplings do require regular maintenance to ensure their proper functioning and to extend their lifespan. The maintenance procedures typically involve the following steps:

• Inspection: Regular visual inspections are necessary to check for signs of wear, damage, or misalignment. Inspect the coupling for any cracks, corrosion, or unusual vibrations.
• Lubrication: Some motor couplings, especially flexible and universal couplings, require proper lubrication to reduce friction and prevent premature failure. Follow the manufacturer’s recommendations for the type and frequency of lubrication.
• Tightening: Check and tighten the coupling’s fasteners regularly to prevent any loosening that might occur due to continuous operation or vibrations.
• Alignment: Ensuring proper alignment between the motor and driven load is essential for motor couplings. Misalignment can lead to increased stress and wear on the coupling, causing it to fail prematurely.
• Replacement: Over time, motor couplings may experience wear and tear, especially in high-load or high-speed applications. Replace the coupling if it shows significant signs of wear, deformation, or damage that could affect its performance.
• Balancing: In some cases, dynamic balancing of the coupling may be necessary to avoid vibration issues, which could lead to equipment failure or reduced efficiency.

By conducting regular maintenance, you can detect potential issues early and prevent costly breakdowns or production downtimes. It is essential to follow the manufacturer’s guidelines and recommendations for maintenance to ensure optimal performance and longevity of the motor couplings.

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Comparison between Grid Couplings and Other Types of Flexible Couplings

Flexible couplings are essential components in mechanical power transmission systems, and different types of couplings offer various features and advantages. Here is a comparison between grid couplings and some other common types of flexible couplings:

Coupling Type	Advantages	Disadvantages	Applications
Grid Couplings	High torque capacity Misalignment tolerance Vibration damping Shock load absorption Torsional flexibility Easy installation and maintenance	Relatively larger size and weight compared to some other couplings Higher initial cost compared to certain elastomeric couplings	Heavy-duty industrial machinery Pumps, compressors, fans, mixers Mining, steel mills, power generation
Elastomeric Couplings	High flexibility and misalignment accommodation Compact size and lightweight Lower initial cost compared to grid couplings Excellent damping of vibrations Electrically isolating properties	Lower torque capacity compared to grid couplings Less suitable for high shock loads Limited temperature and chemical resistance	General industrial machinery HVAC systems Pumps, conveyors, small motors
Gear Couplings	High torque capacity Misalignment accommodation Compact size Good for high-speed applications	More complex design compared to grid couplings Higher initial cost Not as effective in damping vibrations	Steel and paper mills Marine and construction equipment High-speed machinery

The choice of coupling type depends on the specific requirements of the application. Grid couplings are favored in heavy-duty industrial machinery that requires high torque capacity and misalignment tolerance. Elastomeric couplings are commonly used in general industrial applications where flexibility and damping of vibrations are crucial. Gear couplings find applications in high-speed machinery and equipment. Ultimately, the selection of the right coupling type involves considering factors such as torque requirements, misalignment conditions, operating speed, space constraints, and budget considerations.

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editor by CX 2024-02-17